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Rare Earth Permanent Magnet Material Printing

With the rapid development of the rare earth permanent magnet material industry, the manufacturing process is also constantly innovated, screen printing as a traditional and effective printing technology, is widely used in the production of rare earth permanent magnet materials.

Rare Earth Permanent Magnet Material Printing
Technical Principles

Grain boundary diffusion technology of rare earth permanent magnet is a method to effectively diffuse heavy rare earth elements (such as dysprosium and terbium) to the grain boundary of magnets through a specific method, thereby optimizing the performance of magnets. As a precision coating technology, screen printing has unique advantages that make it have potential application value in this field.In the grain boundary diffusion production of rare earth permanent magnets, the working principle of screen printing technology is as follows: (1)Preparation of diffusion medium: Mix heavy rare earth elements (such as dysprosium and terbium) with other additives in a certain proportion to form a stable diffusion medium. (2)Screen printing coating: Use screen printing equipment to evenly coat the diffusion medium on the surface of rare earth permanent magnets. The precision and uniformity of screen printing ensure the uniform distribution of the diffusion medium on the surface of the magnet. (3)UV light curing treatment: The rare earth permanent magnet coated with the diffusion medium is subjected to UV light curing treatment to diffuse the diffusion medium into the interior of the magnet through the molten grain boundary phase. During the curing process, the composition and temperature control of the diffusion medium are key, which determine the depth and uniformity of the diffusion.

Rare Earth Permanent Magnet Material Printing Advantages

As a mature and reliable printing technology, screen printing of rare earth permanent magnet materials provides an efficient, accurate and reliable solution for the rare earth permanent magnet material industry, helping the rare earth permanent magnet material manufacturing industry to achieve a higher level of development.

Precise Control:

Screen printing technology can achieve precise coating of the diffusion medium on the surface of rare earth permanent magnets, thereby ensuring precise control of the diffusion process. This helps to optimize the performance of the magnet and improve the consistency and stability of the product.

High Efficiency And Energy Saving:

 Compared with the traditional grain boundary diffusion method, screen printing technology has higher coating efficiency and lower energy consumption. It can complete the coating of a large number of magnets in a short time, improve production efficiency and reduce production costs.

Green And Environmental Protection:

 The diffusion medium and materials used in the screen printing process can be selected and optimized as needed to meet environmental protection requirements. In addition, this technology can also reduce the amount of heavy rare earth elements and reduce the impact on the environment.

Strong Adaptability: 

Screen printing technology is suitable for rare earth permanent magnets of various shapes and sizes. It can flexibly adjust the coating parameters to meet the production needs of different products. This makes screen printing have a wide range of application prospects in the production of rare earth permanent magnet grain boundary diffusion.

Environmental protection and energy saving:

Using water-based or UV curing ink, the screen printing process does not require the use of organic solvents, reducing VOC emissions and complying with environmental protection requirements.

Application

Printing Samples

Industry-leading flat and cylindrical product design, professional manufacturer of precision screen printing machines, designed for efficiency and durability
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Semi-Automatic Servo Flat  Screen Printing Machine

Max Printing Size

300*500mm

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Automatic Servo Flat  Screen Printing Machine

Max Printing Size

250x460mm

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UV Laser Curing Machine

Max Printing Size

Width 400mm

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